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Corrosion Logger · Actual & Potential Corrosion

Measure Today's Corrosion. Reveal Tomorrow's.

Ordinary corrosion classification coupons only tell you how much corrosion has already occurred. CorrLog™ also measures the chloride on your hardware — the corrosion the next humidity spike will cause. Actual and potential corrosion, in one passive sampler.

Free incl. Shipping ANSI/ISA-71.04 G1 < 300 Å/month Chloride µg/cm² ISO 8502-9 No Power Swiss Lab Registered In & Out
  • Free Samplers & Free Shipping: For facilities and facility service providers
  • More Than a Coupon: Ordinary classification coupons only show corrosion that has already occurred — CorrLog™ shows actual and potential corrosion
  • Actual Corrosion to ANSI/ISA-71.04: Copper reactivity in Å per month, classified G1 to GX. Data centers should be G1 — below 300 Å/month
  • Potential Corrosion from Chloride: Measures the chloride load that is harmless today but becomes corrosive when relative humidity rises
  • Clear Limit Values: Chloride compared with 10 µg/cm² for buildings and 5 µg/cm² for electronics and data centers
  • Passive & Maintenance-Free: No power, no wiring, no moving parts — mount it inside or outside racks and on room surfaces
  • Swiss Laboratory Report: Both results in one report, with a clear interpretation for your facility
  • Registered at Install & Removal: Scan the QR code to record date, location and photos — a documented exposure period for every result
CorrLog corrosion logger for measuring copper corrosion and chloride contamination in data center racks and rooms
✦ FREE INCL. SHIPPING · ANSI/ISA-71.04 COPPER CORROSION · CHLORIDE TO ISO 8502-9 · SWISS LAB
Colocation Data Centers Enterprise Data Centers Critical Facilities Facility Service Providers
Actual Corrosion

ANSI/ISA-71.04 Severity

Copper reactivity in Å per month, classified G1, G2, G3 or GX. The data center target is G1: below 300 Å/month.

Potential Corrosion

Chloride Contamination

Chloride load in µg/cm² to ISO 8502-9 — the corrosion that is waiting for the next humidity spike.

Free

Free Including Shipping

Samplers and shipping are free for facilities and facility service providers. Tell us how many you need.

Swiss Lab

One Report, Two Answers

Is corrosion happening now? Is it waiting to happen? Both answered by an independent Swiss laboratory.

Two Kinds of Corrosion Risk

A Clean Reading Today Is Not a Guarantee for Tomorrow.

Standard corrosion monitoring tells you how corrosive your air has been. But chloride-laden dust can sit on equipment for months or years doing nothing — until relative humidity rises. That is why CorrLog™ measures actual and potential corrosion together.

Measurement 1 · Actual Corrosion

Is Corrosion Happening Now?

A copper reference surface reacts with corrosive gases in the air, such as sulfur and chlorine compounds. The laboratory measures the corrosion film that has grown and reports it as Å per month, classified to ANSI/ISA-71.04.

Data centers should reach severity level G1: less than 300 Å/month on copper.

Measurement 2 · Potential Corrosion

Is Corrosion Waiting to Happen?

Chloride deposited with dust, smoke or construction debris is dry and inactive at normal humidity, so it does not show up as corrosion yet. When relative humidity rises, chloride salts absorb moisture and form a corrosive film on the hardware.

CorrLog™ measures this hidden chloride load in µg/cm² to ISO 8502-9 before it becomes active.

How Hidden Chloride Becomes Corrosion

Minutes

Chloride Deposited

Smoke, construction dust, outside air or an extinguishing-gas event deposits chloride-laden dust on equipment.

Months or Years

Dormant — Still G1

At normal humidity the chloride stays dry. Copper corrosion can still read G1, and everything looks fine.

Any Day

Humidity Spike

An HVAC fault, free-cooling with humid outside air or a weather change lifts RH. The chloride absorbs moisture and becomes active.

Afterwards

Corrosion & Failures

Corrosion starts on contacts, connectors and circuit boards — reduced MTBF and unexplained failures.

Beyond Ordinary Coupons

A Coupon Looks Back. CorrLog™ Also Looks Ahead.

Ordinary corrosion classification coupons only tell you how much corrosion has already occurred during the exposure period. They cannot see chloride that is still dry and inactive — the corrosion that has not happened yet. CorrLog™ measures both actual and potential corrosion.

Ordinary Classification Coupon

How Much Corrosion Has Occurred?

  • Actual corrosion during the exposure period
  • ANSI/ISA-71.04 severity level G1 – GX
  • No chloride measurement — inactive chloride stays invisible
  • No warning of what a humidity spike would cause
  • A G1 result can be falsely reassuring

Answers one question: what has already happened.

CorrLog™ Corrosion Logger

Actual and Potential Corrosion

  • Actual corrosion during the exposure period
  • ANSI/ISA-71.04 severity level G1 – GX
  • Chloride load in µg/cm² to ISO 8502-9, compared with 10 and 5 µg/cm² limits
  • Early warning of corrosion waiting for the next humidity spike
  • Free samplers and shipping, one Swiss laboratory report

Answers both: what has happened — and what is waiting to happen.

Limit Values

What the Lab Results Mean.

Every CorrLog™ report gives two results: the actual corrosion rate on copper, classified to ANSI/ISA-71.04, and the chloride load on the surface, compared with published limit values.

Actual Corrosion · ANSI/ISA-71.04 Copper Reactivity

ANSI/ISA-71.04 classifies the corrosivity of an environment by the corrosion film that grows on copper. ASHRAE TC 9.9 recommends severity level G1 for data centers.

G1
Mild
< 300 Åper month, copper
Data Center Target
G2
Moderate
300 – < 1,000 Åper month, copper
G3
Harsh
1,000 – < 2,000 Åper month, copper
GX
Severe
≥ 2,000 Åper month, copper

Potential Corrosion · Chloride Load to ISO 8502-9

Surface contamination testing to ISO 8502-6 / ISO 8502-9 gives the ionic surface contamination, including chlorides, in µg/cm². Ionic contamination is particularly corrosive in environments with elevated relative humidity.

10 µg/cm²

Buildings & General Installations

Limit value for ionic surface contamination in buildings and general technical installations.*

5 µg/cm²

Electronics & Data Centers

Limit value for electronic equipment and sensitive installations such as data centers.*

When DoesRHMatter?

Humidity Activates Chloride

Chloride salts are hygroscopic. Once relative humidity rises above a salt's deliquescence point, it absorbs water from the air and forms a conductive, corrosive film. For sodium chloride this happens at about 75% RH; magnesium and calcium chlorides become active at roughly 30–35% RH, and mixed dust deposits can become active at lower humidity than any single salt.

This is why a facility can read G1 for years and still suffer corrosion after a single humidity excursion — and why measuring the chloride load matters.

Copper severity levels: ANSI/ISA-71.04-2013, Environmental Conditions for Process Measurement and Control Systems: Airborne Contaminants, International Society of Automation. Data center recommendation: ASHRAE TC 9.9, Gaseous and Particulate Contamination Guidelines for Data Centers.
* For more information on chloride limit values, see: M. Tuchschmid and R. Werner, “Comparative Investigations of Corrosive Fire Gas Condensates: Chloride-Equivalent Contaminations” (Vergleichende Untersuchungen korrosiver Brandgaskondensate), Allianz Report 5/2001, pp. 204–211, EMPA (Eidgenössische Materialprüfungs- und Forschungsanstalt / Swiss Federal Laboratories for Materials Testing and Research), Dübendorf.

Reading Your Results

Two Results. Four Clear Answers.

Combining actual and potential corrosion turns a single number into a decision. This is how the two CorrLog™ results work together.

Chloride ≤ 5 µg/cm²
Chloride > 5 µg/cm²
Copper G1
< 300 Å/month
G1 · Chloride ≤ 5 µg/cm²

Clean & Stable

No active corrosion and no significant chloride reserve. Keep monitoring to document the condition over time.

G1 · Chloride > 5 µg/cm²

Hidden Risk

Corrosion looks fine today, but the chloride load is waiting for a humidity spike. Find the source, control humidity and consider cleaning.

Copper G2 or Worse
≥ 300 Å/month
G2+ · Chloride ≤ 5 µg/cm²

Corrosive Air

Corrosion is happening now, most likely driven by corrosive gases. Review outside-air intake, filtration and gas-phase filtration.

G2+ · Chloride > 5 µg/cm²

Active Corrosion

Corrosion is happening and chloride is fuelling it. Act promptly: identify the source, control humidity and assess clean-or-replace.

How It Works

Mount It. Register It. Let the Lab Do the Rest.

CorrLog™ works quietly in the background. There is no power, wiring or routine maintenance. A quick QR scan at installation and at removal documents where it was and for how long, so the corrosion rate can be calculated for the exact exposure period.

STEP 1

Get Your Samplers

Tell us how many samplers you need — samplers and shipping are free. We recommend several per room, including near air inlets and in critical racks.

STEP 2

Mount & Register

Mount the sampler in seconds inside or outside racks, on doors, walls or near HVAC units. Scan the QR code to register the installation with a photo, date and location.

STEP 3

Exposure

The copper surface reacts with the air while chloride-laden dust settles on the sampler. A typical exposure is one to three months.

STEP 4

Register & Return

Scan the QR code again to register the removal, then send the sampler to the Swiss laboratory. You receive the ANSI/ISA-71.04 severity level and the chloride load in one report.

Documented Exposure

Registered In. Registered Out.

A corrosion rate is only meaningful if the exposure period is known. Each CorrLog™ sampler has its own serial number and QR code. Scan it when you install it and again when you remove it, and the result is tied to a specific location and time period.

Scan 1 · At Installation

Register Installation

  • Serial number and installation date — the start of the exposure period
  • Photos of the sampler in place
  • Site, room and rack position (optional)
  • Optional GPS location from the phone
  • PDF record sent with a timestamp
Scan 2 · At Removal

Return for Lab Analysis

  • Removal date — the end of the exposure period
  • Photos of the sampler before removal
  • Observations such as HVAC changes, humidity events or works
  • Printed lab form and return shipping label
  • All log information appears in the lab report

Why register twice? The corrosion rate is calculated per month of exposure, so the exact installation and removal dates matter. The registrations also document where the sampler was, supporting the credibility of the result in warranty discussions, insurance claims and audits.

When to Measure

Know Before It Fails.

Corrosion develops slowly and is usually discovered only when hardware fails. CorrLog™ gives you the numbers early, when there is still time to act.

Compliance

Commissioning & Routine Checks

Question: Does the white space meet the G1 recommendation for data centers?

Answer: ANSI/ISA-71.04 severity level plus chloride load, documented for each location and period.

✦ Documented baseline for audits and customers.

Free Cooling & Location

Outside Air, Coast, Industry & Traffic

Question: Is outside air bringing corrosive gases or salt into the facility?

Answer: Copper corrosion shows gaseous attack; chloride load shows salt and particulate deposits.

✦ Basis for filtration and air-management decisions.

Events

Construction, Smoke & Extinguishing Gas

Question: Did the event leave chloride on the equipment that could corrode it later?

Answer: Chloride load compared with the 5 µg/cm² limit for electronics — before a humidity spike activates it.

✦ Supports clean-or-replace and insurance decisions.

Warranty Disputes

When a Hardware Vendor Blames Your Air

Question: Was the environment really corrosive where the equipment failed?

Answer: Independent Swiss lab report with the ANSI/ISA-71.04 severity level and chloride load, recorded right at the failed equipment.

✦ Independent laboratory evidence for the discussion.

Free Of Charge

Measure Both Kinds of Corrosion.

CorrLog™ samplers are free of charge, including shipping, for facilities and facility service providers. Tell us how many you need.

Plan several samplers per room. Corrosion and contamination can vary strongly between air inlets, racks and room surfaces.

  • 1Tell Us How Many: Enter the number of samplers and your shipping address.
  • 2We Ship Free: Your samplers arrive with mounting instructions — no shipping fee.
  • 3Mount & Register: Inside and outside racks and near air inlets, then scan the QR code to register each installation.
  • 4Register & Return: Scan the QR code again at removal and send the sampler to the Swiss laboratory for analysis.

Get Free CorrLog™ Samplers

Free of charge for facilities and facility service providers. Shipping included.

We recommend several CorrLog™ samplers per room, including near air inlets and in critical racks.

Free including shipping — for facilities and facility service providers. Quantities are subject to availability.

Actual and potential corrosion in one Swiss laboratory report.